Finding the Best Sander for Deck Refinishing 2019 – Top Picks Reviewed

best sander for deck refinishing

Sanding is the must and most time consuming job in wood working. No matter what type of job you are doing, you need to sand the wooden surface to get a smooth finishing.

As it takes too much time to complete most don’t found it interesting to do. But if you have the right deck sander you can complete the job in comparatively short time.

And to find the right sander you don’t need to be worried much!

Just do a little bit of research online, know about different types of deck sander and get the one that your job requires.

You can also check my guideline if you’re looking for a new deck sander. Here I’ve also included the specification of 5 best deck sanders with the features of a good sander.

Let’s dig in...

Preview
Makita 9403 4" x 24" Belt Sander
Editor’s Choice
Bosch OS50VC 120-Volt 3.4-Amp Variable Speed 1/2-Sheet Orbital Finishing Sander with Vibration...
DEWALT DWE6423K Variable Speed Random Orbit Sander, 5"
SKIL 7510-01 Sandcat 6 Amp 3-Inch x 18-Inch Belt Sander with Pressure Control
Clarke Drum Sander Ez-8 Expandable Drum
Product
Makita 9403 4" x 24" Belt Sander
Bosch OS50VC 120-Volt 3.4-Amp Variable Speed 1/2-Sheet Orbital Finishing Sander with Vibration...
DEWALT DWE6423K Variable Speed Random Orbit Sander, 5"
SKIL 7510-01 Sandcat 6 Amp 3-Inch x 18-Inch Belt Sander with Pressure Control
Clarke Drum Sander Ez-8 Expandable Drum
Star Rating
Prime Status
-
Preview
Makita 9403 4" x 24" Belt Sander
Product
Makita 9403 4" x 24" Belt Sander
Star Rating
Prime Status
Editor’s Choice
Preview
Bosch OS50VC 120-Volt 3.4-Amp Variable Speed 1/2-Sheet Orbital Finishing Sander with Vibration...
Product
Bosch OS50VC 120-Volt 3.4-Amp Variable Speed 1/2-Sheet Orbital Finishing Sander with Vibration...
Star Rating
Prime Status
Preview
DEWALT DWE6423K Variable Speed Random Orbit Sander, 5"
Product
DEWALT DWE6423K Variable Speed Random Orbit Sander, 5"
Star Rating
Prime Status
Preview
SKIL 7510-01 Sandcat 6 Amp 3-Inch x 18-Inch Belt Sander with Pressure Control
Product
SKIL 7510-01 Sandcat 6 Amp 3-Inch x 18-Inch Belt Sander with Pressure Control
Star Rating
Prime Status
Preview
Clarke Drum Sander Ez-8 Expandable Drum
Product
Clarke Drum Sander Ez-8 Expandable Drum
Star Rating
Prime Status
-

What is a Deck Sander:

A sander is mainly used for sanding a surface with abrasion and sandpaper. This sandpaper is attached with the sander and moves rapidly on the working piece to make this smooth.

Usually, sanders are powered by electricity but you can also find battery powered sanders available on the market.

You’ll also find different types of sanders for sanding your deck. Knowing about the types of sanders will also help you to choose the right sander for your deck.

Stroke sanders use a hand operated plate which is placed in a standard sanding belt to apply accurate pressure. It is mostly used to get a smooth finishing on doors, cabinets, tabletops and any other large surface.

Types of Sander:

The available types of deck sanders are-

1. Flap Sander:

This is a Rolodex shaped sander also known as sanding flap wheel. They can be used on bench grinders or hand- held drills. Flap sanders are usually used to smoothen any curved surface.

2. Belt Sander:

Belt sander is also known as strip sander. This type of sander is used for shaping wood & other materials. While using a belt sander the material is moved towards the sanding belt.

3. Disc Sander:

Disc sanders are generally used as the stationery benchtop sander, they have replaceable & circular sandpaper. This type of sander is turned by electric motors or compressed air.

4. Orbital Sander:

Orbital sander are handheld power tool and it vibrates in small circles. These sanders are mainly used to remove tiny materials.

5. Wide Belt Sanders:

This is the largest sander among all other sanders. This type of sanders use a large belt and use for sanding large surface.

6. Drum Sander:

The drum sander is another large tool which is fitted with a rotating sanding drum. This is also designed for sanding large surface.

7. Stroke Sander: 

Stroke sanders use a hand operated plate which is placed in a standard sanding belt to apply accurate pressure. It is mostly used to get a smooth finishing on doors, cabinets, tabletops and any other large surface.

Top 5 Sander for Deck Refinishing Reviews 2019

Makita 9403 4' x 24' Belt Sander

Features

  • The package includes a sander, abrasive belt of 80 Grit and dust bag ;
  • Speed: 1,640 FPM;
  • Motor: 11 amp;
  • Model no: 9403;
  • Belt size: 4-Inch-by-24-Inch;
  • Weight: 13 pounds. 

Review

For use on deck, we need a sander which is not too heavy to glide and not too light to remove the stocks in one go. This model of the belt sander is an aggressive beast. With its 13 pounds weight and a well balanced body, it removes stocks from the deck surface really fast. It is equipped with an 11 amp motor that can draw more than 1600 FPM speed.

Though it is quite strong on wood surfaces, it is made convenient for the users. The dust collection bag swivels so that you can keep it out of the way as you want while operation. Besides, the dust collection itself is flawless and collects more than 95 percent of the produced dust. Whereas, to give the machine a long life, it is made dust protected. 

We often need different tools to sand the corners of the deck if the machine is not good enough to do so. But that is less likely to happen with Makita 9403 sander. Its nose is handy to reach in corners, saving downtime of using additional tools. Even at the highest speed, it creates a low humming sound. You may not need any earplug while running it. It is quite necessary if you don’t want to bother neighbors with your

Things We Liked

  • Noise-free;
  • Dust sealed construction;
  • Fast and efficient sanding;

Things We Didn’t Like

  • No cons.
1/2-Sheet Orbital Finishing Sander with Vibration Control

Features

  • The package includes the sander and attachments;
  • Speed: 1400-2000 RPM;
  • Motor: 3.4 amp
  • Model no: OS50VC;
  • Weight: 8.5 pounds. 

Review

The thing I love most is its dust collection system. It is as good as attaching a shop vac with it. Other than extracting all the specks of dust, it also filters the finest clouds of particles up to  ½ micron. Besides, disposing the residue from the canister is also made convenient. It is translucent blue, so you know when it is time to empty the canister. No need to detach the cup, there is a twisted cap by the end so that you can dispose of the debris without detaching the canister.

There is an identical vibration control system in this machine. So, you will barely feel any vibration while operating. This feature is essential for long term operation as well as for oldies with multiple arthritic problems.

It is powerful, durable and convenient for sanding decks and any other hard surface. For the advantages you get, the price totally worths it.

Things We Liked

  • Effective dust collection and disposal;
  • Compatible to different types of papers;
  • Low vibration;
  • Comfortable and convenient. 

Things We Didn’t Like

  • No cons.
DEWALT DWE6423K Variable Speed Random Orbit Sander, 5'

Features

  • The package includes a sander, dust bag and carrying bag;
  • Speed: 8,000 to 12,000 OPM;
  • Motor: 3 amp
  • Model no: DWE6423K;
  • Pad size: 5 inches;
  • Weight: 4 pounds. 

Review

Orbital sanders are less suitable for its circular pad. It can’t reach to the corners of a square-shaped deck. Despite that, we decided to incorporate this sander because of its versatility. It is an allrounder sander to do paint removing to polishing delicate pieces of furniture. If you are a DIY hobbyist and want to invest in a multipurpose sander, then this machine is one of your dreams.

It is a more economical solution than using a belt sander on a small sized deck. It comes with a built-in dust bag, but you can choose to order an adapter separately to attach it to standard vacuums. Otherwise, purchase  DWV010 or DWV012 dust collector to attach without any adapter.

Things We Liked

  • Budget-friendly;
  • Multi-purpose;
  • Dust protected.

Things We Didn’t Like

  • Needs adapter to connect different vacuums.
SKIL 7510-01 Sandcat 6 Amp 3-Inch x 18-Inch Belt Sander with Pressure Control

Features

  • The package includes a sander, sanding belt, dust Collection canister, and a vacuum adaptor;
  • Speed: 1050 RPM;
  • Motor: 6 amp;
  • Belt size: 3 Inch x 18 Inch;
  • Model no: 7510-01;
  • Weight: 8 pounds. 

Review

It is the lowest price belt sander in this list. It can be available at a cheap price, but this model is not cheaply made. Other than the less effective dust collection system, other features seemed convenient to me when I used it first. Some features are really distinct; for example, the pressure control. This feature warns you when the machine is under pressure. Hence, it saves the machine from being overloaded and ensures a long life of the machine. It is a single speed sander and the highest it can reach is half of the other models. So, don’t expect miracles from it; the performance can be time-consuming compared to pricier belt sanders.

The dust collection system is not very impressive, but the transparent canister is very convenient if you have to solely depend on it for a while.

Things We Liked

  • Comes with pressure control feature;
  • Equipped with auto track system;
  • Low-cost sander;
  • Transparent dust canister.

Things We Didn’t Like

  • Slow rotation;
  • Less effective dust collection.
Clarke Drum Sander Ez-8 Expandable Drum

Features

  • Motor: 1-1/2 HP, 12 amp; 
  • Model no: Ez-8;
  • Weight: 130 pounds. 

Review

For professionals like contractors, who need to deal with large projects on a regular basis, a drum sander is the best choice to finish the tasks quicker. These are way too expensive, but the time saved by it is priceless.

This EZ 8 drum sander from Clarke is the most reasonably priced and delivers satisfactory performance among drum sanders available in the market. It comes with a 40 ft long power cable, so it eliminates any need of using an additional cable to operate. The motor it is equipped with is dust sealed, hence it requires less maintenance.

It weighs around 150 pounds but can be disassembled to transport and store. You will still need a hand to carry different parts of it on your own. So, I don’t recommend for a DIY person any drum sander for their small projects.

Things We Liked

  • Long power cable;
  • Requires less maintenance;
  • Easy to store and transport. 

Things We Didn’t Like

  • Expensive;
  • Very heavy.

How to Choose the Right Deck Sander:

In order to get maximum output from your sander you need to get the best sander. And selecting the best one for you is not so difficult if you consider some must-have features while buying. They are-

1. Consider Your Requirements:

This is the most important thing you should find out while buying a deck sander. Think what type of sander you need to complete your project, do you need a tool to get a smooth surface finishing or want to remove any material from the workpiece or you need to do both with your sander.

Once you’ve found out your requirement, it’ll be easy to choose the perfect one for your project.

2. Machine Type: 

As mentioned above, you’ll find a number of variations for deck sander in the market. But all sander can’t perform well in all type of sanding job. So you should check the types of sanders and what can they do specifically then choose the one that is able to complete your job properly.

3. Head Type:

The next important thing you should consider while buying is the head type of the sander. For selecting the best one, select the one that is suitable for your working piece and can fulfill your requirement.

4. Size:

For buying a deck sander we usually measure the sander in inches, in short, if the sander is wide enough, it will be able to cover more surface area at once. But keep in mind that you may not be able to reach the corners with a too large sander and a smaller sander may need more time to complete your project. So choose the size that can help you to sand your deck perfectly.

5. Motor:

To know the strength of a sander the best way is to measure the size of the motor. For any handheld sander, the motor size is measured in amps. And it’ll be best if you get one with at least 3 amps motor otherwise you’ll need more time to complete your work.

6. Speed:

The speed of the sander is another important which can help you determine how fast you’ll be able to complete your job. Sometimes you may need to work with different types of working materials. In that case, a deck sander with variable speed can help you to deal with all of them by controlling the speed.

Conclusion:

So these are the information that can help you to choose the right deck sander to finish your working surface smoothly. Just consider the type of job and your material and match them with other features the get the one that suits your job best.

You can also check the list I’ve mentioned above, they are also able to meet your requirement. Choose the one from the best 5 and give it a try. I think you’d not get disappointed.

If you already found your one, you can let me know why you like it most! Maybe I can include that in my list and try it for my project.

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